----N生EV2000变频器故障代?br />
N?/span>EV2000变频器故?/span>E006 E004
故障代码故障cd故障代码故障cd
POFF 输入Ơ压 E008 输入~相
E001 加速过?/span> E009 输出~相
E002 减速过?/span> E010 模块保护
E003 恒速过?/span> E011 逆变q热
E004 加速过?/span> E012 整流q热
E005 减速过?/span> E016 d故障
E006 恒速过?/span> E018 接触器未吸合
E007 控制甉|q压 E019 甉|电(sh)路故?/span>
1、电(sh)检故?/span>Q如?/span>E019Q?/span>E001Q：(x)
Q?/span>1Q控制板Q1(15050026)坏?/span>
Q?/span>2Q?/span>7840坏：(x)在变频器通电(sh)Ӟ用直档Q黑?/span>5脚，U分别接6Q?/span>7Q?/span>8脚，gؓ(f)2.5Q?/span>2.5Q?/span>5为正常，否则7840坏?/span>
Q?/span>3Q小板坏Q在变频器通电(sh)Ӟ用直档Q黑?/span>7840?/span>5脚，U分别接板的脚从左到右应ؓ(f)2.5Q?/span>2.5Q?/span>2.5Q?/span>3.4 1.5 Q?/span>0Q?/span>1.6?/span>
如g对，板坏：(x)此时可更换小板坏中的三个?/span>IC(39030024 LMV393),如还不好Q更换小ѝ?/span>
2、显C?/span>POFF:
驱动板上?/span>POFFQ测CVD?sh)压正常应?f)2.6Q?/span>2.7Q如得1.9Q可?/span>R51,R52,C36,C37,排线中的某一个坏Q?/span>
其中的电(sh)解电(sh)容坏的最多。只在带甉|q行时报POFF,驱动板变压器也有可能坏?/span>
3、缓冲电(sh)dQ?/span>
~冲?sh)阻和o波大?sh)容是成对的。如果其一坏，另一个很可能也坏。缓冲电(sh)d也有可能是?sh)器不吸合（l电(sh)器坏或控制板坏，或与二者相q的?sh)\上元件坏Q引赗单相输入（220VQ的变频器，
特别要注意：(x)如果无显C或炸机Q很可能是用h入了三相?sh)?/span>380VQ引L(fng)Q可察控制板的故障记录：(x)母线?sh)压是否?/span>310变ؓ(f)?/span>540Q。此时不?/span>IPM的整桥已坏Qo波大?sh)容也坏Q或炸裂或顶面凸起变）。如果只更换IPM后就上电(sh)Q会(x)听到“啪，?/span>”的响壎ͼ?sh)容内的声音Q，应立x?sh)，否?/span>IPM的整桥又会(x)坏。发C个大?sh)容坏，最好都换新的。因?sh)容是易坏易老化的器件?/span>
4、显CZEI(x)
先有昄Q然后没有，风扇停下Q电(sh)压只?/span>12Q此U现象一般是U1厚膜坏?/span>报故?/span>E015:通电(sh)指示灯亮Q键盘不亮，拨了风扇好Q－风扇短\
5、不制动Q?/span>
01180099Q?/span>01180100Q?/span>01180113Q?/span>01180114 的制动管不在IPM内部Q变频器炸机和不昄很可能就是在变频器停机制动时引v的，所以更?/span>IPM后，一定要制动电(sh)路的好坏Q制动光耦，制动（MOS不好测Q可其串联的箋二极管Q正常应?/span>0.37左右Q，门极?sh)阻Q也是MOS的门极?sh)阻Q正常应?/span>100Ƨ姆Q。修好上?sh)后Q?/span>TD900 F093改ؓ(f)150Q报E007,U接P(+),黑接PB,如电(sh)压在17Q?/span>30跛_Q制动正常?/span>TD3200 F133=150 直流?sh)?/span> 270Q?/span>350V 制动起作用?/span>
6、炸整流桥：(x)
如果得部分整流桥损坏，而逆变桥全是好的，有可能是正负母排之间打火引赗环境潮湿是dQ一般是有水滴在正负接线端子之间Q或者是有水滴在正接U端子和散热器之间引L(fng)机的。此U坏机的接线端子l缘性已变差Q一定要更换Q否则一上电(sh)又炸了。另一U原因就是o波大?sh)容短\Q或炸裂或顶面凸起变）Q也要注意更换电(sh)宏V?/span>
7、机器打嗝：(x)
即风扇时快时慢，无显C。一般是控制板短路了Q去掉控制板再上?sh)，如还打嗝Q有可能是厚膜周边的器件坏了，例如TD1000大体U?/span>R56?sh)?/span>27Ƨ的d变大了很多,x嗝保护电(sh)路自w坏了。开关电(sh)源不工作Q可量其中一个电(sh)ȝ?sh)压Q如有点?sh)压且在跛_Q说明开关电(sh)源已hQ但后面?sh)\短\了（变压器脚间连锡，滤L?sh)容歪Q，打嗝保护?sh)\在v作用。如一点电(sh)压也没有Q说明开关电(sh)源没hQ一般是厚膜坏或2844及附q器件坏?/span>
8、风扇无力，转速慢Q?/span>
EV1000?/span>D6ȝ。上甉|8888Q?/span>FECDF21U1?/span>U8坏，有细裂~?/span>EV1000?/span>01180128Q带载停机报8888:变压器电(sh)感量变差?/span>PC9原副边绝~不够?/span>
9、按q行?/span>8888Q驱动光耦短路?/span>
10?/span> EV1000大体U：(x)原故障是炸机Q修好后q行无输出或E019,常坏的是U9。无输出有时Q2也坏?/span>
11?/span>EV1000体U：(x)原故障是炸机Q修好后q行无输出，常是R13坏。故修炸机时Q要L?fn)诏量一?/span>R13是不?/span>10Ƨ?/span>
12?/span>TD3000上电(sh)昄POFF:
1、驱动板CVD?sh)压?/span>2.5V~2.8V是否正常Q?/span>
2、驱动板IU?/span>IV?/span>IW?sh)压是否正常Q（甉|电(sh)路）
3、控制板VREF基准?sh)压是否正常Q检?/span>T1?/span>2.5V的稳压管U24?/span>
以上都正常的话，请重新烧写两?/span>DSPE序。请注意擦除后要下电(sh)几秒再上?sh)写入程序。否则，DSP坏?/span>
整机修好上电(sh)昄正常后，要经q以下步骤才按运行，可减炸机的可能性?/span>
直流红?/span>“?/span>”Q黑分别?/span>U V WQ?/span> TD900,TD3200单相的都应ؓ(f)310v,TD900三相的都应ؓ(f)540v?/span> TD1000,TD3000,EV1000,EV2000都应?/span>5-10V.
如不对，不能按运行，否则十有八九(ji)?x)炸机。此时应停机更换对应的光耦和二极，再重复以上过E，直至?sh)压对了才按q行?/span>
13、显C?/span>E010:
上电(sh)昄E010,霍尔坏。运行显C?/span>E010,模块坏?/span>
当变频器一上电(sh)显C?/span>E010,应是甉|电(sh)路本w有故障了。即变频器还没有q行Q没有电(sh)输出，但电(sh)路已到有输出电(sh)了。小功率机常?/span>TL082C 坏，大功率机常是霍尔坏。到?/span> U V W 哪相甉|有问题？可用如下Ҏ(gu)判断Q?/span>
用表?/span>mv档红?/span>IU,IV,IW的测试点Q正常应?/span>0Q如果哪个点偏高Q例?/span>Q?/span>10Q或偏低Q例如－10Q，是对应相电(sh)有问题?/span>
?/span>IV=1000mvQ?/span>V盔R?dng)坏。当变频器上甉|C正常，一按运行就昄E010,模块坏的可能性最大。哪相模块坏Q可用如下方法判断：(x)上电(sh)Q直U接“?/span>”Q黑分别?/span>U V WQ正帔R应ؓ(f)5-10VQ如其中一相偏高很多，此相模块坏?/span>
14、输ZqQ?/span>
如测IPM和光耦，?sh)阻都是好的Q一般是光耦的性能变差了，对应更换卛_。当Ӟ控制板，IPM也有坏的。判?/span>IPM是上桥坏q是下桥坏，可用如下Ҏ(gu)判断Q上?sh)ƈ按运行，直流红?/span>“?/span>”Q黑分别?/span>U V WQ正帔R应ؓ(f)210VQ如其中一ؓ(f)0Q下桥坏。直黑接“Q?/span>”Q红分别?/span>U V WQ正帔R?/span>210V,如其中一ؓ(f)0Q上桥坏?/span>
15、绝~或耐压不过Q?/span>
Q?/span>1Q散热器不^Q顶?/span>IGBT?/span> (2)脂中有的异物Q如锡渣Q，坏IGBT?/span>Q?/span>3Q制动管下绝~膜破或陶瓷片裂?/span>Q?/span>4Q大功率机绝~柱不良?/span>Q?/span>5Q单板上接地?sh)容不良?/span>
一ơ对二次耐压不过Q驱动板光耦不良?/span>
16?/span>EV2000健盘Q显C?/span>4?/span>8和全部灯亮（较暗Q：(x)插CN1W二排左臛_W二脚虚焊?/span>
17、控制板无显C维修四步曲Q?/span>
Q?/span>1Q量?sh)压。（2Q量晶振。（3Q量复位信号。（4Q重写Y件?/span>
25、报POFF?/span>E019故障处理Q?/span>
生FECD整机老化?/span>PQC试?/span>POFF?/span>E019Q用手摸U1有点热，更换U1?/span>OK?/span>
写不qYӞ(x)FECD控制?/span>U1 U2 U16 U301都写不进软gQ在试工装上电(sh)发现5V短\Q但用万用表?/span>5V到地之间的电(sh)d又正常。拆q很多器Ӟ分析了很久才了现U329装反。修生送修的单板，首先不要急着L量，L器gl修。要先全面观察：(x)正面Q反面，故障点近距离Q远距离{有无连锡，虚焊Q装反，装错?/span>
26 ?/span>EV2000控制板故障处理：(x)
上电(sh)POFFQ测U1?/span>76Q?/span>77脚或C19,C18的电(sh)压正ؓ(f)1.6V,如正常，DSP?/span>;如电(sh)压低Q如3.8V,0.5vQ?/span>,U19,U20坏?/span>
无显C：(x)?/span>3.3V Q10?/span>3脚与GND?sh)阻，正?/span>0.6K.DSP坏?/span>无显C：(x)?/span>U24?/span>8脚只?/span>1.5V,正常?/span>2.5V.?/span>L3不通，L3坏。否?/span>DSP坏?/span>
无显C：(x)?/span>U17-LM324?/span>4?/span>11脚（Q－15VQ短?/span> .上电(sh)?/span>LM324,发现U17?/span>U18有点热，拆下后不短\了?/span>U17?/span>U18坏?/span>
无显C：(x)5V短\?/span>U6坏。显C?/span>E004Q?/span>?/span>U1?/span>76Q?/span>77脚或C19,C18的电(sh)压ؓ(f)3.8V. 正常?/span>1.6V, U19,U20坏?/span>
一按运行炸机：(x)U5,U9坏?/span> VRF?/span>10VQ?/span> U42,C107,C108坏?/span>
?/span>E010Q上工装试U-灯常亮：(x)U9坏?/span> BRAKE灯常亮，l电(sh)?/span>K1响（x障?sh)器吸合Q：(x) U6坏?/span>
?/span>E019Q?/span>分别?/span>IU,IV,IW对应?/span>IC U19,U20,U21的第8脚电(sh)压ؓ(f)0.34Q?/span>0.40Q?/span>6.46。故U21坏?/span>
27?/span>EV2000上电(sh)键盘4?/span>8?/span>5个灯闪亮Q控制板U8坏?/span>
EV1000体U控制板03025856Q无昄Q测CN3?/span>6?/span>(SPISIMO-OUT)?sh)压?/span>0V, 正常?/span>5V.此脚对应U4?/span>16脚，4脚对DSP?/span>21脚，正常?/span>3.3V,实测?/span>0V。故U1-DSP坏?/span> EV1000大小体积控制杉K率无法下调（50HZ不变Q：(x)L8虚焊或碰坏?/span>
TD900体U频率调不到50HZQ只?/span>49.80左右Q控制板D10基准飘移Q即5.1VE_不?/span>
TD1000体U控制板03023847Q报E001:U7坏?/span>
TD3000控制板：(x)上电(sh)后操作方式改?/span>:在更Ҏ(gu)作方式时有时出现E016,U13EEPROM 坏?/span>
TD3200控制板：(x)更改机型h出现POFF,恢复出厂参数时报E028:生老化前送修Q?/span>DSP?/span>93?/span>RS1信号l?/span>R19,U11变ؓ(f)RSEEPROM信号?/span>U4,用表?/span>R19不通，手拔R19裂开Q表面一点也看不出来Q?/span>,?/span>EEPROM不能复位?/span>
所有控制板写YӞ(x)
Q?/span>1Q不上电(sh)Q出?/span>110Q：(x)Q?/span>A Q短?/span>。（ BQ?/span>晶振不v振（正常上电(sh)电(sh)压：(x)甉|3.3V,频率输出?/span>1.6V,如电(sh)压不对，晶振坏）?/span>
Q?/span>2Q写不进软gQ出?/span>113Q?/span>114Q：(x)一般是DSP坏?/span>
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